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FE-2100RA Multi-pole magnetic ring distribution measuring device (manual version)

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FE-2100RA Multi-pole magnetic ring distribution measuring device (manual version)

The FE-2100R type magnetic field distribution measuring device (manual) combines the actual needs of multi-pole magnetic ring manufacturers and motor enterprise users. After careful design of the test bench and precise control of the motor, it is excellent to accurately measure the surface magnetic field distribution. product. It is an indispensable tool for the correct evaluation of the magnetization accuracy of the magnet and the quality inspection of the magnetic ring.
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Product introduction
    As people's demand for the quantity and quality of motors has been greatly improved, these have put forward higher requirements for the production of multi-pole magnetic rings. How to develop and produce high-quality multi-pole magnetic rings, how to identify the quality of multi-poles, and how to use magnetic rings to design high-quality motors all put forward higher requirements for the inspection of magnetic rings. In the past, the manual method of combining simple fixtures was far from being able to meet the requirements of use because of large errors, low accuracy, long time-consuming, and few inspection indicators. Hunan Forever Elegance Technology Co.,Ltd is focusing on these aspects, using computer control and data collection, and combining the actual needs of users to develop this system.
     The FE-2100R type magnetic field distribution measuring device (manual model) combines the actual needs of multi-pole magnetic ring manufacturers and motor enterprise users. After careful design of the test bench body and precise control of the motor, it is excellent to accurately measure the surface magnetic field distribution. product. It is an indispensable tool for the correct evaluation of the magnetization accuracy of the magnet and the quality inspection of the magnetic ring.
    Can provide test reports such as XY coordinates, P polar coordinates, 3D magnetic field distribution and harmonic analysis relative to the fundamental wave to provide accurate magnetic field distribution data for motor design. The high concentricity design and the high precision level of the probe return are the guarantee of the quality of the equipment. The self-developed three-dimensional testing software has a fast refresh speed and an all-round display of the spatial magnetic field distribution. The comprehensive performance of the product has reached the international advanced level.

 

Instrument features
● According to the different needs of users, we can customize and develop instruments with different types of needs
● Measure the inner surface and outer surface of a multi-pole magnetic ring with a transverse probe
● Use horizontal or vertical probe to measure the end face of multi-pole magnetic ring
● Using optical electric translation stage, running more smoothly, model: 01RS002, transformation ratio 1:180
● Using Taiwanese three-jaw chuck, rotation concentricity: 0.01mm, overall concentricity is better than: 0.05mm
● The highest number of test points for precision measurement is 36000 steps/revolution, and the test time can be adjusted from 30 to 60 seconds.
● Harmonic analysis can be performed on the test waveform, and each harmonic component data can be output
● Automatically determine the number of poles of the magnetic ring and the polarity of the magnetic pole
● The test results include the peak value, angle, area, width and half-height of each magnetic pole
● Display the maximum, minimum and average values ​​of the peak magnetic field of each pole, with automatic measurement function
● Display the maximum, minimum and average value of each pole's magnetic pole width, with automatic measurement function
● Display the measured value of each magnetic pole area and half-height width, with automatic measurement function
● With automatic change function and with anti-shake invalid data elimination function
● Automatic output of single-week XY coordinates, polar coordinate chart report function
● For the same sample, combine the test points and display the radial three-dimensional magnetic field distribution at the corresponding position along the Z axis
● Parameter output function of each magnetic pole angle, width, peak value, half-height width, duty cycle, etc.
● Data collection is divided into 0.2k/0.4k/1k/2k/4k/10k/20kGs seven automatic ranges, more accurate and reliable

 

Corresponding parameter set not found, please add it in property template of background
Instrument parameters
Stepper motor driver Precision electric rotating platform (standard)
Power supply: 12V ~40VDC Table diameter: 100mm
Capacity: 0.1KVA Transmission ratio: 180:1
Output current: Peak 2.6A/phase (Max) Resolution (8 subdivisions): 0.00125°
Drive mode: space vector bipolar constant current drive Repeat positioning accuracy: <0.005°
Excitation mode: sixteen subdivision modes are available Maximum speed: 25°/s
Insulation resistance: under normal temperature and pressure>100MΩ Stepper motor: 2 phases
Insulation strength: 0.5KV under normal temperature and pressure, 1Min Maximum static torque: 40Ncm
  Maximum center load: 50kg
FE-105 Gauss meter Data collection and motion control

Range: 0.2k/0.4k/1k/2k/4k/10k/20kGs Seven automatic ranges   

AD conversion: 16bit, 8 channels
Accuracy: Corresponding to 0.2% of the full scale of each file Conversion error: 0.05% (full scale)
Accuracy: Corresponding to 1.0% of full scale for each file  Step pulse width: < 20 μs
 
Technical indicators
Inner ring measurement range Φ10mm-Φ71mm, (different test fixtures are available for larger than Φ71mm)
Outer ring measurement range Φ6mm-Φ80mm, (different test fixtures are available for larger than Φ80mm)
X axis (left and right) travel 100mm (coarse adjustment) + 80mm (fine adjustment)
Y-axis (front and rear) travel 100mm (coarse adjustment)+80mm (fine adjustment)
Z axis (up and down) travel 150mm (handwheel adjustment, with scale display)
Magnetic field measurement accuracy Corresponding to 0.2% of the full scale of each gear, below 400Gs, 0.1Gs valid
Step angle resolution 0.01°
XY axis scale resolution Adjustment accuracy 0.1mm
Z-axis scale resolution Resolution 0.01mm, return accuracy ±0.02mm
Note: The above is a standard package for manual models. Measuring instruments with different needs can be ordered according to user needs.
 
Basic configuration
Sequence number Product name Type  号 Number   Quantity
1 Test platform  (Can be customized according to user requirements) 1
2 Stepper motor driver SD-20403  1
3 Data Acquisition and Motion Control Unit ARM Cortex-M3 1
4 Gauss meter FE-105 1
5 Measurement software  FE-2100R 1
6 Computer Lenovo brand computer 1
7 Printer  HP Laser Black and White Printer 1
8 Standard magnetic field Magnetic field 1000Gs±5Gs 1
Note: The above standard configuration is for reference only, and the actual product list is subject to the signed contract.
 
Optional configuration
Sequence number Product name Type  号
1 Third-party test report of standard samples Magnetic field 1000Gs±5Gs
2 Transverse Gauss meter probe FE-105
3 Longitudinal Gauss meter probe FE-105
Note: Users can order according to their own needs, and can also order non-standard parts according to special requirements.
Software features
● The measurement software can run on Windows XP/7/8/10 and other operating systems
● The software is developed on the .net platform, conforms to Windows software specifications, and is intuitive and simple to operate
● Support various types of inkjet or laser printers
● User logo and company name can be added arbitrarily in the test report
● The test report is available in Chinese and English format, with a print preview function, and the size and margins can be easily adjusted.
● The test report can be converted into JPG, bmp image file format
● Color test reports can be sent directly via E-mail, very fast
● There is a database function, which can output test data to EXCEL for easy analysis of test results

 

Test interface

Cartesian coordinate analysis chart
Polar coordinate analysis chart
Magnetic field harmonic analysis diagram
Three-dimensional distribution map of magnetic field
暂未实现,敬请期待
暂未实现,敬请期待
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